Introduction PART I: CUSTOMER Defining the Customer Value Proposition Theron Hunter''s Coffee Shop The Value Proposition of the Coffee Shop Value Proposition Order-Winning Criteria Make to Order versus Make to Stock Voice of the Customer Competing on Capabilities Operating System Strategic Design Managing Variability Lunch with Guinevere Managing Variability in Lunch Orders at the Walden-Aster Accommodating Variability in Demand Inventory Capacity Lead Time Trade-Offs Understanding Little''s Law Dylan and Amelia Have a Cuppa Moving Customers through a Pipeline Little''s Law Pipeline Management Cash Conversion Cycle Achieving Single-Piece Flow Belinda, Bags, and Batches Batch Sizes at the Grocery Store Single-Piece Flow The Social Contract and Perceptions of Fairness Standard Work and Variability SMED (Setup Time Reduction) PART II: CAPABILITY Managing Constrained Resources Donna Johnson and the Bottlenecks Managing the Limited Resources of Time, Capacity, and Money Bottlenecks Theory of Constraints Scale-Up Identifying Non-Value-Added Activities Todd''s Balancing Act Using Lean Techniques to Improve Daily Activities and Achieve a Goal Value-Stream Mapping Current- and Future-State Analysis Identifying and Removing Waste Top-Line Metrics Standard Work Continuous Improvement and Kaizen Mapping the Value Stream Rebecca''s Morning Routine Using Critical Path and Value-Stream Mapping to Establish Standard Work at Home Critical Path Value-Stream Map (VSM) Culture Establishing Standard Work Erika, In through the Out Door Standardizing Work to Reduce Cycle Time in the Kitchen and Entryway 5S Kaizen Identifying and Removing Muda Implementing the 5S System David and the Case of the Hoarded House Creating Time and Functionality with 5S 5S Standard Work Kanban PART III: CONTROL Using Process Behavior Charts Tracy Scott Manages His Blood Sugar Health Management through Process Behavior Charts XmR Charts Special and Assignable Causes Reducing Variation Continuous Improvement Designing Experiments Bob''s A-Maize-ing Popcorn Using Experiments to Create the Best Popcorn Experimental Design Six Sigma Designing a Robust Process Accuracy versus Precision Defining and Limiting Variables Maintaining Reliable Equipment Missy''s Car Maintenance Improving Automobile Performance through Total Productive Maintenance Predictive, Preventive, and Reactive Maintenance Supplier Relationships PART IV: COORDINATION Designing a Supply Chain Brian and Tonya''s Lunch Dilemma Managing the Supply Chain for a Home-Cooked Lunch The Reorder Point System Periodic Review Systems Determining Lot Size Peter Goes Shopping Determining the Optimal Lot Size for Household Supplies Economic Order Quantity (EOQ) Reorder Points Quantity Discounts Visual Management Order Quantities and Safety Stock Brad and Gina and Baby Make Three The Impact of Cost Estimates on Purchasing Decisions Economic Order Quantity (EOQ) Setup Cost Holding Cost Safety Stock Cycle Stock Reorder Points (ROP) Inventory Management Policies PART V: CONTEXT AND CULTURE Enabling Rational Decision Making Zeke''s Tree Decision Analysis for Homework Success: Empowering Homework Completion Using Decision Trees Decision Analysis Decision Trees The Socratic Method The Change Effectiveness Equation Analyzing Root Causes Jackson and Wyatt Learn to Share Building Family Consensus through Root Cause Analysis Andon Cords Root Cause Analysis Employee Teamwork as Part of Continuous Process Improvement Putting It All Together Chloe Manages the Family Business Leading Strategic Change in a Family Setting Change Management Employee Development Employee Buy-In Designing a Robust Process Epilogue Index.
The Lean Anthology : A Practical Primer in Continual Improvement